How Does Pallet Flow Racking Work? 

Pallet flow racking consists of two main components: a static rack structure that physically supports the system and dynamic flow rails that move the product down the flow lane. 

Opposite aisles are used for pallet loading and unloading, utilizing the FIFO flow. The flow rails are set at a decline along the length of the rack between the aisles, allowing loads to move by gravity from the loading end to the unloading end. Pallets are loaded from the rear of the system and flow forward to the opposite aisle.

As a pallet is removed at the pick face, rear pallets flow automatically into the empty spot, saving time and keeping traffic orderly. Most commonly, brakes are incorporated into the pallet flow racking system to control the speed and protect the pallets and inventory from colliding into each other, preventing costly product damage. 

The depth, height and width of the pallet flow rack can be adjusted based on the size of the facility and various equipment capabilities.

Advantages to Pallet Flow Racking 

Better Inventory Control: The FIFO flow keeps inventory in constant stock rotation. The pallet flow racking system is especially beneficial when dealing with perishable or time-sensitive goods, such as food or pharmaceuticals. 

Maximize Storage Capacity: You get nearly double the storage in the same footprint vs. conventional pallet rack storage. This system can even reduce aisle space by up to 75 percent. 

Reduce Labor Costs: By utilizing two aisles, each one dedicated to either loading or unloading, the system allows for more orderly traffic. This leads to employees becoming more efficient and an improvement in overall productivity. 

Reduce Equipment Costs: Fewer forklifts are needed, which also means less fuel, and condensed storage allows you to reduce your utility expenses. 

Customize to Meet Your Needs: A pallet racking system can work with either standard or non-standard pallets. So, it’s easy to modify and design a tailor-made solution that fits your exact needs. 

Scalable: Because it can be designed to hold anywhere from 2 to 20 pallets in a single lane, you can scale the pallet flow racking system to fit your space and inventory requirements. 

Trackable: Lanes can be dedicated to specific SKUs, which makes it easier to stay organized and keep track of your inventory. 

Automatic: The pick face is replenished automatically as gravity rolls the pallets into the empty position, saving you valuable time and productivity.