Each and every warehouse is unique in the way its operations work, from retrieving inventory to placing items on racks. Efficiency looks different in each facility. Material handling solutions often are the catalyst for this smooth performance. Specifically, overhead bridge cranes, offer a streamlined solution for warehouses. In the correct setup, these cranes can really shine, adding efficiency to one’s operations. In this blog, we’ll demonstrate how a specific overhead “bridge and mast” crane can handle inventory, safely retrieving and restocking items.
Overhead cranes come in several different types: bridge cranes, monorail cranes, gantry cranes, and jib cranes. From there, these cranes can be customized further. For example, a jib crane can have an articulating arm, while gantry cranes can be track mounted or equipped with casters for added mobility. Most cranes come with safety features such as overload sensors or emergency stops to ensure your workers and products remain safe.

In terms of installing these cranes, depending on your load capacity, our St. Louis-based material handling experts can provide guidance for installing a freestanding crane anywhere in the U.S. using your existing concrete floor, taking into account maximum load, seismic requirements, and slab thickness. Wall or column-mounted options are available as well as ceiling supported cranes.
Below is an installation of an overhead “bridge and mast” crane paired with adjustable racking as part of a Stak system. This warehouse was looking for a safe way for their warehouse workers to move and retrieve inventory. With this crane in place, a warehouse worker can easily move the arms of the crane up and down, and side to side to perfectly be able to grab a pallet. Once the arms of the crane are aligned with the pallet, the crane can bring the pallet down to the worker safely with control.
The design of this crane system eliminated the need for a forklift, thereby removing the requirement for wide aisles and freeing up valuable floor space. Doing this allowed the warehouse to be able to fully maximize their warehouse space, allowing for more room for inventory and overall optimizing their organization. This crane system also allowed for an efficient workflow. By cutting down on time to move materials and unnecessary handling, the overhead crane has given this customer a highly-functional process with little training or integration required. The result of this overhead crane system left this warehouse with a streamlined process, demonstrating how well a material handling solution can increase the value of a given amount of space.
Along with the obvious benefit of picking up and relocating heavy product, crane solutions are great for maximizing usable floor space and reducing workplace injuries. When thoughtfully integrated into a warehouse space, they have the potential to make your operations even more efficient than they are now. Cranes should always be specced by an expert and customized when necessary to best fit into your space, working with your current setup to ensure a smooth integration.
ISS Material Handling, your St. Louis automation experts, are here to assist you with safe solutions to help your day-to-day operations. Give us a call at 833-754-2164 or contact us here to get started.
About the Author

John Fontaine
Automation Sales Lead
After a 9 year career as an officer in the US Navy Submarine Force, John developed vital experience in the advanced manufacturing and unmanned systems with business development roles at two major defense contractors. In directing the growth of ISS Material Shelving, a division of Industrial Shelving Systems, John’s mission is clear: to remain thoroughly customer-focused, ensuring that businesses who partner with ISS Material Handling seize the right opportunities for automation adoption, fueling responsible growth amidst challenging economic circumstances. When not in the office, John enjoys all things music, cooking, and fitness.
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