The Automation of Material Handling functions is on the rise – whether through single solutions that help discrete tasks in your operations to be more efficient, or investment in large multi-step systems. Whatever it may be, the adoption of automated material handling solutions in warehouses or facilities is meant to improve a company’s bottom line via gains in productivity, safety, and efficiency. Ergonomics, the discipline of human safety, efficiency, and comfort, is an extremely important benefit of using automated material handling solutions. At ISS Material Handling, we know that designing a solution with your warehouse workers in mind is essential.
Ergonomics refers to a worker’s efficiency in their environment as well as the design of systems to better fit to the people who are using them. To create a more productive environment, we have to consider how ergonomics will play a role. This concept is human-centered, adapting to best fit the best environment for warehouse workers so there is reduced risk of injury, strain, and more productivity.
Ergonomics is a top priority in automation designs. Warehouse managers constantly monitor their employees’ activities in search of opportunities to improve their operations and maintain workforce safety, morale, and engagement. Activities such as repetitive motion, awkward movements, and heavy lifting can cause injuries and stress on the body over time. Ergonomics works to mitigate these issues in a variety of ways.
Apart from warehouse safety and productivity, the practice of ergonomics also works to reduce errors. Here are some things that ergonomics addresses.
Reduces repetitive motion: The repetitive motion of lifting, bending, and reaching can cause stress on the body, leading to injuries.
Minimizes physical strain from heavy lifting: Workers often have to lift heavy objects, which can put strain on the body and lead to fatigue related accidents.
Increases productivity: An environment that is well-supported can lead to more productivity.
Supports workforce diversity: Ergonomics can better accommodate workers who have different strengths and abilities.
Lowers Turnover: Workers who are in a safe environment who don’t have to put repetitive stress on their body tend to want to stay as there is less burnout.
Optimizes Workflow Design: Ergonomics can reduce unnecessary movement and improve workflows.
Safety Standards: Having ergonomic material handling solutions can help your warehouse to comply with OSHA standards.
Specific Ways that Products from ISS Material Handling Improve Ergonomics
Modularity and adjustability: adjustable workstations are one example of this. By having different heights, workers don’t need to strain their back or neck to work as their work surface and monitors can come to them.
Lift-assist: Cranes with end-of-arm tooling such as vacuum lifters and powered trolleys do the heavy lifting for materials, taking that load off workers or other heavy machinery such as accident-prone forklifts.
Automated systems: Automated Material handling solutions such as conveyor or AGVs take the repetitive movements off workers, helping reduce fatigue and injuries.
Key Design Considerations
When designing a solution, it’s important to have the operator as part of the design process. They will be the ones using the design, so it’s necessary that they have their input to make sure the solution meets their needs.
Adaptation: Workflows and operations may change over time, so consider modular or flexible solutions that are easier to be reconfigured.
Training: Workers need the guidance to ensure equipment is used correctly for the maximum ergonomic benefit.
Ready to Consider Ergonomics in Your Facility?
Ergonomics exists to create more injury-free and efficient movements in the warehouse or facility. It creates safer and more productive workplaces that supports your workers and bottom line.
Interested in how you can add ergonomics to your facility? Reach out to our St. Louis material handling expert at ISS Material Handling. Contact us here or give us a call at 833-754-2164.
About the Author
John Fontaine
Automation Sales Lead
After a 9 year career as an officer in the US Navy Submarine Force, John developed vital experience in the advanced manufacturing and unmanned systems with business development roles at two major defense contractors. In directing the growth of ISS Material Shelving, a division of Industrial Shelving Systems, John’s mission is clear: to remain thoroughly customer-focused, ensuring that businesses who partner with ISS Material Handling seize the right opportunities for automation adoption, fueling responsible growth amidst challenging economic circumstances. When not in the office, John enjoys all things music, cooking, and fitness.